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On Site Welding
On-site railway welding is carried out directly on the track during construction, repair or maintenance work. This process joins rail sections together, either during new track installation or when replacing damaged rail segments. Methods such as flash butt welding and aluminothermic (thermite) welding are commonly used, depending on the application. On-site welding minimises disruption, ensures strong rail joints and helps restore track integrity without requiring rail sections to be transported off site.
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Rail Flaw Detection
Rail flaw detection identifies internal or surface-level defects in the track that could compromise safety or performance. This is typically carried out using specialised vehicles or handheld equipment that employ ultrasonic, electromagnetic or visual inspection technologies. These systems help detect cracks, inclusions and fatigue before they develop into critical failures, enabling preventative maintenance and reducing the risk of derailments.
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Rail Reprofiling
Rail reprofiling restores the optimal shape of the rail head to ensure a smooth and safe running surface for train wheels. This process helps reduce wear and tear on both the track and rolling stock, lowers noise and vibration, and extends the life of the rail. Reprofiling is typically carried out using grinding or milling machines and is an essential part of preventative track maintenance.
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Rail Tools & Equipment
Rail tools and equipment cover the specialised instruments and machinery used for installing, maintaining and repairing railway track. This includes hand tools like rail tongs and spike pullers, as well as powered equipment such as hydraulic track jacks, rail drills and impact wrenches. These tools are essential for ensuring safe, efficient track works across construction, routine maintenance and emergency repairs.
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Track Renewal & Maintenance
Track renewal and maintenance involves replacing worn-out track components and carrying out regular servicing to ensure safe and reliable railway operations. This includes rail and sleeper replacement, ballast cleaning and tamping, joint welding and geometry corrections. These activities are vital for maintaining line speed, minimising disruptions and extending the lifecycle of the railway infrastructure.
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Track Tamping · Levelling · Lining
Track tamping, levelling and lining are essential maintenance activities that restore the correct geometry of the track. Tamping compacts the ballast beneath the sleepers to improve support and stability, levelling corrects vertical irregularities, and lining adjusts the horizontal alignment. These processes help ensure a smooth ride, reduce wear on rolling stock and track components, and maintain safe operating conditions.
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Train Lighting · Warning Systems
Train lighting and warning systems improve visibility and safety on and around rolling stock. This includes headlights, marker lights and tail lamps, as well as audible and visual alerts that signal braking, door operations or faults. These systems help reduce the risk of accidents, support safe operation in low-visibility conditions and ensure compliance with railway safety regulations.
Track Maintenance Videos
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Pandrol Fixed Distance Safety Barrier
Pandrol Fixed Distance Safety Barrier – four foot non-telescopic safety barrier – designed to clear a high ballast shoulder.
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WINDHOFF Film | Rail Vehicles | Rail Technology | Shunting Technology
WINDHOFF Bahn- und Anlagentechnik GmbH, Rheine, Germany is a globally operating manufacturer with a broad portfolio of technologically sophi…
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ULTIM8: Extreme Condition Eyewear
While you're busy keeping the world operational, the new Bollé Safety ULTIM8 with PLATINUM® coating will protect and perform like no other s…
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Blend Concreting Solutions for Railways
Blend Plant’s involvement in railway market started in Italy and rapidly extended worldwide, introducing Blend machines all over Europe and …
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New Prescription Range: KICK & SPICY
Present in all trades, from construction to industry, Bollé Safety innovates with a modern, stylish and colourful range of prescription glas…
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British Steel | The Movie
Our video provides a refreshing and inspiring insight into the steel manufacturing industry and the people that make it happen. It embodies …
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Emergency Locomotive Cab Light (E-Light)
Yet another product that we believe is one the strongest in our portfolio is the Emergency Locomotive Cab Light with 90Min Backup Battery. T…
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Zinoco®: Rail Corrosion Protection by British Steel
Introducing our durable rail coating - Zinoco® - delivering longer rail life through superior rail corrosion protection. To find out more ab…
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50% Complete - Baker Street to Finchley Road London Underground
Blend Plants took part in an important project to create a plant for London Underground’s Baker Street to Finchley Road renewal requirements…
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System AMS200 - The New Mobile Rail Welding Machine
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Solutions for Rail Welding
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Olympus – NDT Rail Inspection Techniques
Rail Inspection Using NDT Ultrasonic Technologies: In this video, Olympus discuss some techniques for nondestructive testing of rail.
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Handheld: Field Work
Handheld Group is a manufacturer of rugged mobile handhelds and tablets for tough work environments. Handheld offers rugged computing soluti…
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Siemens Restores Train Parts with Stratasys FDM 3D Printing
Producing one-off customized parts quickly and cost-effectively is now possible with Stratasys FDM 3D Printing. In this fascinating video...
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GEOWEB® Geocell Solutions for Rail
Watch how the Presto Geosystem's GEOWEB soil stabilisation system solves soil stability challenges in rail applications.
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Appitrack, Alstom's automated track laying solution
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Schenck Process MULTIRAIL® LegalWeight Legal-for-trade, dynamic train scales
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MULTIRAIL® SandPiper Sand Box Filling System
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MULTIRAIL® Technology from Schenck Process
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YAPIRAY Introduction Video
This video provides insight into the design, construction and maintenance services offered by railway contractor, YAPIRAY.
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Yapiray Demiryolu İnş. Sis. San. Tic. A.Ş. Projects
This video explores Yapiray Demiryolu İnş. Sis. San. Tic. A.Ş.'s railway design, construction and maintenance projects.
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YAPIRAY – Design, Construction and Maintenance
Watch this video to find out more about YAPIRAY's design, construction and maintenance services for the rail industry.
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XL 4100 IV with Rail Gear in Liberty, South Carolina
Gradall's Series IV railway maintenance machines meet the critical need for equipment that handle a range of jobs as fast as possible.
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Gradall XL 3300 III w/Rail Gear Hurricane Sandy Railway Repair
To restore service following Hurricane Sandy in October 2012, Gradall employed the use of its XL 3300 III w/Rail Gear.