This article first appeared in the Railway-News Magazine Issue 1, 2022.
For more than 30 years, the name IGE has been a household name in the European railway scene, and now the Internationale Gesellschaft für Eisenbahnverkehr is also one of the pioneers in modern analysis tools. Using NEXTSENSE optical measurement technology, it is replacing outdated wheel profile measurement instruments with new ones. User-independent measured values, more accurate results and operation at the touch of a button, are a source of great enthusiasm among the workforce.
As one of the few private rail transport companies in Germany, IGE offers a wide range of services in the rail sector. Whether goods transport, special transport or tourist nostalgia train journeys, the operator takes its guests and above all its goods wherever there are railways in Europe. Day in, day out, it has to deal with numerous foreign wagons, that are loaded to the brim over Europe’s rails. There is no question that the subject of security is very important here. Each wagon is carefully inspected by trained wagon masters before departure, with special attention paid to the wheels. This process takes two to three hours, depending on the length of the train and the condition of the wagons. Only wagons that pass this inspection will have their papers handed over to the train drivers for departure. If, however, there are defects of an operationally dangerous nature, the wagon will be parked and further action will be decided with the vehicle owner.
“The quality of the wagons is already very high, but there is still a risk that a train may not leave due to a lack of safety. We can only detect these defects, and take the wagon out of service at an early stage, if we carefully examine the wear and tear of the train wheels.”
To date, the wear of the individual train wheels has been checked manually with a calliper. The wagon master goes under the wagon and manually places the calliper on the wheel. As a rule, the wheel flange is measured; in cases of doubt, the experienced wagon master can also determine the hollow tread of the running surfaces with the naked eye.
“However, this manual method carries the risk of obtaining different results depending on who carries out the measurement. Time pressure and incorrect handling when using the calliper are the two most frequent sources of error.”
With this approach, a certain continuity and comparability of results are almost impossible. In addition, manual measuring with the calliper is a physical strain that should not be ignored, especially for the older generation of wagon masters.
Railway-News magazine Issue 1, February 2023: NEXTSENSE GmbH - Highly Precise Profile Measurement for Predictive Maintenance.
Railway-News magazine Issue 4 Rolling Stock edition, November 2022: NEXTSENSE – From Measurement to Demand Planning – Closing the Loop with CALIPRI.
Railway-News magazine Issue 3, September 2022: NEXTSENSE GmbH – New for Rail: Automated On-Track Measurement of Wheel Profiles.
Railway-News magazine Issue 2, June 2022: NEXTSENSE - Predictive Wheelset Management: From Measurement to Demand Planning
Railway-News magazine Issue 5, November 2021: NEXTSENSE - Equivalent Conicity – Safety Parameter in Railways
Railway-News Magazine issue 3 2021: Nextsense – How China’s Metros Are Benefitting from Faster, More Reliable Profile Measurements
Hexagon | Nextsense launches an easy-to-use cloud storage and analysis tool for calipri measurement devices, enabling predictive maintenance.
The rail plays a central role in the wheel-rail-system. In order to reliably fulfill its functions, regular maintenance is crucial.
Nextsense, measurement expert for the rail industry, has developed the CALIPRI Track Geometry Gauge – an add-on to their well-known systems.
mgw Service uses contactless, laser-based CALIPRI wheel profile measurement gauge for preventive maintenance.
Use the form opposite to get in touch with NEXTSENSE GmbH directly to discuss any requirements you might have.