Rail Pads and Base Plate Pads

Rail Pads and Base Plate Pads
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Calenberg Ingenieure

Elastic Rail Pads and Base Plate Pads for High-Speed Traffic and Conventional Lines

Our rail pads and base plate pads reduce any vibrations and structureborne sound produced in modern track bed structures. The perfect emission protection for your projects.

Reduce High Stress Loads with Elastomers

When trains travel past, they cause vibrations and structure-borne sound due to the moved load, rough surfaces on wheels and rails, and local oscillations in the track assembly stability. In such cases, highfrequency impacts are primarily due to vehicle and track system interactions (discrepancies in wheel ovality, ripples, incorrect track positions, rail corrugations and similar) while low-frequency impacts are caused by wheelset loads, travel speed, and carriage, axle and bogie gaps.

This largely characterises the load on the overall system. Using highly elastic materials such as special microcellular EPDM, natural rubber and CR composite materials in vibration-optimised bed structure shapes can efficiently limit vibrations entering the sub-structure on a permanent basis.

Cost Reduction and Track Bed Structure Protection Using Rail Pads and Base Plate Pads

Our elastomer bearings for track fastening systems optimally meet the requirements of modern railway tracks on a permanent basis. Featuring our highly elastic elastomers made of microcellular EPDM and with a very wide spring rigidity range to minimise structure-borne sound from track vibrations, our products help to greatly reduce loads in track bed structures. This protects the overall track structure system, thus reducing our clients’ costs for maintenance and repair immensely.

Installing elastic or highly elastic rail pads and base plate pads in special fastening systems makes use of the load transmission in rails. The acting forces are distributed across several support points in the triggered wheel load, so that the stress on the directly affected rail support point is greatly reduced.

Noise is also produced by factors such as friction resistance, uneven surfaces, ripples and rail corrugations and by the related vibrations caused by trains passing over. Noise is reduced to a minimum if the railway vehicle and railway lines are in good working order. Using elastic rail pads greatly reduces the impact of high-frequency vibrations transmitted into the ballast bed through the rail and sleeper. This counteracts shattering of ballast.

Protect Track Bed Structures with Calenberg.

Other Calenberg Ingenieure Documents

Latest Calenberg Ingenieure News

Calenberg Attends Sound, Vibration and Air Quality Event, GTL

Calenberg Attends Sound, Vibration and Air Quality Event, GTL

KamPa B.V., and an employee from Calenberg, attended "Geluid, Trillingen en Luchtkwaliteit" (Sound, Vibration, and Air Quality) 2022.

Secure Support with bi-Trapez Bearing®

Secure Support with bi-Trapez Bearing®

Calenberg bi-Trapez Bearing® was used in the Stuttgart airport tunnel, a railway line connecting Stuttgart Airport with the Stuttgart-Wendlingen line.

Installation of a Continuous Mass-Spring System at Augsburg Central Station

Installation of a Continuous Mass-Spring System at Augsburg Centr...

A new track system and tunnel structure at DB's Augsburg Central Station will be supported with Calenberg USM 1000 W.

Calenberg Ingenieure at iaf 2022

Calenberg Ingenieure at iaf 2022

At iaf 2022, Calenberg Ingenieure will present elastic mass-spring systems, EPDM intermediate layers and plates, and under ballast mats.

Solutions for Isolating the Permanent Way

Solutions for Isolating the Permanent Way

Calenberg Ingenieure's USM series provides solutions for isolating the permanent way, reducing both vibration and sound in its surroundings.

Elastomeric Bearings for Construction, Industry and Track

Elastomeric Bearings for Construction, Industry and Track

Calenberg Ingenieure provide elastomeric track and ballast mats as well as rail pads and baseplate pads in order to provide noise protection.

Contact Calenberg Ingenieure

Use the form opposite to get in touch with Calenberg Ingenieure directly to discuss any requirements you might have.








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